For this, you will need:
- Piece of wood- 1 ¼” (32mm) wide, ⅞” (22mm) thick, 4” (102mm) long (any straight grained, knot free, durable hardwood will work best)
- Steel Rule
- Card scraper
- Router Plane or Marking Gauge
- Dovetail and Tenon saw
- 1" Chisel
Make sure all your faces have been trued, to see how to do this, click here.
1. Mark 1 ½” (38mm) from each end on the Face Mark face, square one of these lines all the way around, square the other across the Face Edge edge only.
2. Use the sliding bevel on a scrap of wood to get the dovetail angle, which is a ratio of 1:7 (to see how to do this, visit the 'find the angles' step in our dovetail course, click here. You will need a free membership to view this).
Line up the sliding bevel with your original pencil mark on the Face Mark, transfer this angle onto one of the large faces on your piece of wood. Flip the sliding bevel over and mark this out on the opposite face too. Join up these lines by squaring across the other side.
Note: If this doesn’t line up, your angles may be going in opposite directions, so correct that.
3. Mark out the cheek cut lines on the edge of your dovetail template using one of the two methods below:
Set up your router plane blade to a depth of about ¼” (5mm), this enables you to use the sole up against your stock and the corner of the blade acts like a marking gauge. Using the router in this way creates a cutting edge, deeper than the gauge would. Go over the router line with a knife, this makes the lines even more definitive. Use the router to mark out the cheek cut lines, you don’t need to mark this out in pencil first as they will all be the same depth.
Note: For safety, Paul suggests anchoring your wood in the vise when using the router plane.
If you don’t have a router plane you can use a gauge. Set the gauge to the thickness of the cheek, we suggest about ¼” (5mm) deep, and run this down each face and along the end grain to mark out your saw cut lines.
Go over the lines across the grain with a knife.
4. Create a step down using a chisel on the waste side of the line (see picture for detail), then use a dovetail saw to cut across the grain. Be sure not to go past your depth line, insert the saw into the step down and alongside the knifewall to help guide your saw. If needed, use a support piece to stop any fibres breaking off.
5. Turn your wood long ways and cut along the grain using a tenon saw, cut on the waste side of your knifewall. Cut along the end grain first, then drop your hand so you are cutting through the corner. When you have cut about half way, flip the wood around and cut in from the other corner.
Note: As you get closer to your shoulder line cross cut, squeeze the waste cheek piece of wood to the saw plate during the final cuts to keep your saw on track and registered to the face being cut.
6. Once you have cut the waste off, hold your wood in the vice horizontally. Use a chisel to pare cut and tidy up the shoulders, be sure not to pare cut too much as you don’t want to change the angle.
7. Use the knife to run along each of the cut edges to sever the internal corner fibres
8. Use a card scraper to remove any undulations in the sawn surfaces
9. Use a file to remove the harsh edges which also helps strengthen the corners.
Your dovetail template is ready to use.
To read more on this we recommend the following from Paul’s blog: